All Products / Diamond Slurry / Diamond Powders / CVD Diamond Tools / PCD Diamond Tools / EF Drill Bits
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DIAMOND SLURRY FOR PLATE
Lapping of materials such as glass, crystals, advanced ceramics/composite materials, and metals is often achieved using iron, copper, steel, or metal-resin plate. While these lapping plates do not cost a lot to replace, replacing them often can create constraints on a budget. Qual Diamond Hydroqual Diamond Slurry (Specifically Formulated) for Plate preserves the integrity of lapping plates by forming a protective film on the plate, and thus prolonging the service life of the plate.
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Diamond Slurry For Plate
Lapping of materials such as glass, crystals, advanced ceramics/composite materials, and metals is often achieved using iron, copper, steel, or metal-resin plate. While these lapping plates do not cost a lot to replace, replacing them often can create constraints on a budget. Qual Diamond Hydroqual Diamond Slurry (Specifically Formulated) for Plate preserves the integrity of lapping plates by forming a protective film on the plate, and thus prolonging the service life of the plate.
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DIAMOND SLURRY FOR PAD
Pad polishing has versatile applications from copper, tungsten, wafer, to oxide, sapphire, silicon carbide and other ultra-hard nitrides.
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Hydroqual Diamond Slurry for Advanced Materials
Advanced materials such as synthetic single crystal sapphire, transparent spinel ceramic, and silicon carbide are vital important materials for semiconductor and other industries due to their special properties.
Despite all the attractive features of these advanced materials, the high mechanical resistance of these materials makes the polishing process very challenging.
Fortunately, Qual Diamond has the innovative solutions to make the process easy.
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Hydroqual Diamond Slurry For Diamond Wire Saw
Excellent adherence to cutting wire
Eco-friendly antiaggregation formulation for high reproducibility
High cutting speed and removing rate with better surface qualities
Economical water free,anti-corrosive formula design -
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Hydroqual Diamond Slurry For Pad
Pad polishing has versatile applications from copper, tungsten, wafer, to oxide, sapphire, siliconcarbide and other ultra-had nitrides. Combining the use of polishing slurries, the pad polishing can be used in successive steps to achieve a certain surface roughness or precision polished surface.However, using a polishing pad has its own challenges in selecting the right pad type with polishing slurries for specific applications.
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Hydroqual Diamond Slurry For Pitch
The final polish of precision optical components is usually achieved by using a pitch plate. It results in exceptional surface roughness and flatness in nanometer levels which is hard to be obtained by other techniques. However, the polishing process takes a significant amount of time. -
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EF Diamond Tools
Our patented Electroformed Diamond Core Drill Bit is designed from a 3D electroforming fabrication technique applying a distinctly uniform grit dispersion methodology. The maximum concentration of diamond is extremely conductive. Our EF bits are super hard thus providing powerful self-sharpness and 3-5 times longer life when compared to other diamond drill bits. The wavy shape design allows for easy chip removal and faster heat dissipation. Qual Diamond’s EF drill bits provide a significant increase in working efficiency and are widely used for the processing and production of optical components, advanced ceramics, and advanced composite materials.
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PCD Diamond Tools
Qual Diamond PCD Diamond tools are manufactured from precision PCD inserts and proven to possess 8-12 times higher hardness and stronger compressive strength when compared to tungsten carbide. PCD tools provide excellent wear resistance and thermal conductivity. They can be customized for sizes ranging from nano to 30μm according to application and tolerance requirements. They are widely utilized in processing and manufacturing for advanced composite materials, semiconductors, and advanced ceramic industries. Our technical team can design various solutions according to your specifications.
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CVD Diamond Tools
Qual Diamond CVD Diamond tools are manufactured with CVD diamond coating through hot filament reactors. Tungsten carbide sticks with 6-8% cobalt are coated by CVD diamonds. The stability of the diamond coating provides longer usage lifetimes and excellent performance on milling, drilling, and cutting. Our tools can be customized and utilized for advanced composite materials, semiconductors, and advanced ceramics industries.
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Diamond Powders
*Poly Micro Diamond Powders / MSDS
*Mono Micro Diamond Powders / MSDS
*Round Micro Diamond Powders / MSDSQual Diamond categorizes our diamond powders by the physical properties of the raw materials and chemical treatment methods. We have both monocrystalline and polycrystalline diamond powders with different treatment methods, They are categorized as QMM HPHT monocrystalline diamonds, QPD detonated polycrystalline diamonds, QND nanoparticle diamonds, and QMR round diamonds. Our treatment methods offer Standard (S), Hydrophilic (H), and Deagglomerated (D) series types. Qual Diamond’s surface modification technology and latest special size treatment methodology allow for the prevention of particle agglomeration which consistently yields precisely narrow size distribution. Ultimately, our diamond powders are the premium solution for lapping and precision polishing of superhard materials; such as: SiC, Ge, tungsten carbide, sapphire, spinel, ruby, optical fiber materials, and many other advanced material substrates found in manufacturing for optics, semiconductors, advanced ceramics, and metals.
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Diamond Suspension
*Diamond Suspension / MSDS / MSDS DMSO / MSDS Water
Qual Diamond Suspensions are ideal for precision polishing or finishing production of semiconductors, advanced ceramics, and in optical and defense industries. Diamond suspensions can be applied as excellent additives in medical, biological, and advanced pharmaceutical industries with their nontoxic and biosafety characteristics. Suspensions are produced from nano grade monocrystalline or polycrystalline diamond particles. The latest R&D breakthroughs of our unique surface modification technology administer the features of narrowed diamond particle distribution, biocompatibility, and hydrophilic characteristics. Our suspensions are the best choice for improving production efficiency while reducing project design, manufacturing, and overall production costs given the minimal environmental maintenance required.
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Diamond Slurry
*Hydroqual Diamond Slurry / MSDS
Our diamond slurries are widely used for precision lapping and polishing of advanced materials in the following industries: semiconductor, metallography, advanced ceramics, optics and photonics, and other advanced technical applications. All slurries feature our unique diamond surface treatment, shape separation, and precise diamond particle size distribution. Strict quality inspection enables consistency and prevents particle agglomeration thus resulting in optimal production while reducing overall production costs. Qual Diamond products are manufactured by dispersing and suspending nano and/or micro grade monocrystalline or polycrystalline diamond particles into specially formulated, water-soluble, homogenous slurries. Hydroqual Advanced Diamond Slurries are available in particle sizes ranging from 200nm to 50μm.
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H-Series Nano Diamond Powder
The Hydrophilic (H-) type of diamond powder is prepared and treated to confer water-loving property onto the surface of diamond particles. This property enables the diamond particles to disperse evenly and remain suspended in polar matrixes
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D-Series Nano/Micro Diamond Powder
The Deagglomerated (D-) type of diamond powder is prepared and treated with Qual Diamond’s unique surface modification technology to eliminate aggregation of fine diamond particles and achieve a high level of purity.
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QND Nano Diamond Powder
QND nano-diamond powder are synthesized by the high-pressure high-temperature (HPHT) and detonation synthesis method with sizes in submicron levels.
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Mono Micro Diamond Powder
QMM diamond powder are synthesized by the high-pressure high-temperature (HPHT) method. The QMM diamond particles have an oriented crystal structure with parallel running planes similar to natural diamond. It is one of the hardest and purest carbon-based materials after Qual Diamond’s unique surface treatment, offering a high-efficient, low time-consuming solution for lapping and precision polishing. The blocky particle shape ensures high stock removal rate during grinding and polishing. Qual Diamond’s advanced surface modification technology produce diamond particles with clean surface, high purity, and narrow size distribution. Expect first-rate results in terms of performance, quality, consistency, and reproducibility from QMM diamond powder.
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Round Micro Diamond Powder
QMR is an unique diamond powder not commonly carried by suppliers. Qual Diamond’s QMR monocrystalline micro diamond powder is treated with proprietary surface modification technology. The round edges of the diamond particles reduce the cutting depth of materials during lapping, making high-precision processing possible. Qual Diamond’s QMR round diamond powder has been shown to possess higher processing rates as compared to other types of diamond powder.
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QPH Micro Diamond Powder
QPH diamond powder is created by the high-pressure high-temperature method. The QPH particles have highly irregular surfaces with numerous sharp edges due to its multi-crystalline physical property. Individual crystallites can break off the particle under stress to create new cutting edges, greatly improving material removal rate (MRR). Low purity and agglomeration of diamond particles are the common problems associated with polycrystalline diamond powder. Qual Diamond’s advanced surface modification technology eliminates these problems and deliver high-quality polycrystalline diamond powders free of impurities and aggregation with narrow size distribution. Expect consistent results and a precise finish free of blemishes with QPH polycrystalline diamond powder.
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QPD Micro Diamond Powder
QPD are Poly Micro Diamond Powder, QPD is made from an detonative method, After our special treatment for purification and modification they perform fabulously on processing semiconductor materials, advanced composites, optical glass, and other advanced materials without aggregation or surface deformation.
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HSM Diamond Slurries
Hydroqual Standard Monocrystalline (HSM) Diamond Slurry – Qual Diamond’s HPHT Monocrystalline Diamonds are manufactured by water -base hydroquals and suspending nano to micro size diamond powder with unique surface treatment. Which is widely used for advanced ceramic, optics, and semiconductor fields.
